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View Full Version : How I Cut & Process a Spalted Maple Burl



Burl Source
04-23-2013, 03:07 PM
Just some random info showing how I cut up a spalted Maple burl.

The burl cap shown in the 1st photo was cut from an old dead log that was down in the woods for a number of years.
Even though it was old and dead it was still damp. This gives the conditions that cause wood to spalt.
Spalting is when colonies of fungus infuse the wood. Different types of fungus creates different colors. Sometimes the different colonies will create a barrier that results in black lines.

This is the outer surface of the burl cap after we pressure washed away the bark and soft wood.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb001_zps84ace5af.jpg

This shows the cut inner surface. You can get a glimpse of the different colors in the wood.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb002_zps3b76323d.jpg

We use an old "Butcher Boy" meat cutting band saw for cutting wood that is not too large to lift, but still too big for my regular band saw. Here I am starting to trim away a bit of the waste to make the burl easier to handle.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb003_zpsec2e538c.jpg

Now I have positioned the burl so I can cut a straight edge that goes the direction that the burl was growing on the tree. This way I am cutting the wood like you would with regular lumber to give the wood the most strength possible.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb004_zpsde766382.jpg

Now that I have a straight edge to go against the fence, I set the width at just over 2&1/2 inches. This way after I cut the burl into strips, I can still choose which surface I like best for the face of the blocks when I cut them.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb005_zps0612bb41.jpg

Now I cut up the burl into strips.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb006_zpse70e23fd.jpg

Now I look at the different surfaces. 1st the side surface.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb007_zps9a60f4f4.jpg

Then the edge surface of the slab. This surface is parallel to the outer surface of the burl and shows off the eyes and burl figure best.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb008_zps5171efe2.jpg

Now I look at the slab and see that a portion of one end is too soft.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb009_zps34ed880d.jpg

I mark the portions I want to use for blocks so I can cut to length. I leave things oversized to give room for trimming when the wood dries.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb010_zpsd31ce08b.jpg

Now I have 2 chunks to cut the blocks from.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb011_zpsa49b999e.jpg

Next I cut a clean edge on the chunks.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb014_zps90080b28.jpg

Then with the clean edge against the fence I cut the chunks into blocks a bit thicker than I need.

http://i901.photobucket.com/albums/ac219/burlsource/413/smb015_zps3bf01334.jpg

Any questionable material gets cut away and goes into the cut off bins. With spalted wood there is a fine line between what is good and what is junk.
I trim away anything that is soft and just use the wood that is still firm.

This wood is still wet, so I put the blocks on a wire bread rack in my drying room. This room has a high capacity fan blowing through the rack and a dehumidifier to pull the moisture out of the air. Spalted wood dries a lot faster than green wood. I am guessing the current moisture content to be about 30%. I will need to dry the blocks to under 10% before I can send the blocks to K&G for stabilizing.

It is tough to see from the wet, rough cut surfaces what the wood will end up looking like. But I have cut up a lot of burls like this before.
There will be areas of creme color with contrasting chocolate brown and red eyes. One of my favorite looks with spalted maple burl.

Dream Burls
04-23-2013, 07:51 PM
This is great Mark, thanks for sharing. I really envy you with all those power toys, er, I mean tools you have.

Dave Martell
04-24-2013, 10:55 PM
Nice Mark, thanks for sharing this with us.

El Pescador
04-25-2013, 12:27 AM
I didn't see any Ausralian wood in those pics. Did I miss it? BTW this wood looks good.

Johnny.B.Good
04-25-2013, 01:03 PM
Quite a process.

Thanks for the pictures!

don
04-25-2013, 01:41 PM
Really interesting, thanks for sharing.

Burl Source
04-25-2013, 02:23 PM
I didn't see any Australian wood in those pics. Did I miss it? BTW this wood looks good.
Like this?
http://i901.photobucket.com/albums/ac219/burlsource/413/ab001_zps629fcfcf.jpg

El Pescador
04-25-2013, 05:13 PM
HOT DAMN!

Burl Source
04-25-2013, 07:30 PM
Take that, monkey boy!
Just teasing you.
It will be a while before this stuff is ready.
These blocks are E. Horiste Burl. One of the gazillion types of Eucalyptus in Australia.

Stumblinman
05-01-2013, 01:00 AM
I love seeing the process. I thought about this thread as I was watching Texas Chainsaw ;) but they use a hobart..