Kiyoshi Kato 240 mm workhorse gyuto

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mark76

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If there is one J-knife that is currently a hype, it must the Kiyoshi Kato (Yoshiaki Fujiwara) workhorse knife. Perhaps together with the Shigefusa knife. I am subscribed to a mailing list by Japanese Natural Stones, who sell these knives. I get their mails about the availability of these knives on my phone, so I am usually able to respond within minutes. But every time the knives were sold out by then already...

Fortunately I was able to obtain a 240 mm Kato workhorse knife second-hand (but not used a lot). It had been rehandled by Greg Gola of Wabocho, who replaced the standard burnt chestwood handle by a nice handle made of ironwood. So now I was of course very curious how it cuts.

To have a reference, I decided to compare it to some other workhorse knives. See another post for a comparison between these knives: a Heiji, a Watanabee and a Kochi.

kato003.jpg


Fit and finish

The Kato is well finished. The spine and choil have been rounded, although there were still some minor sharp areas on the choil. The knife came well polished and had the maker’s mark engraved at both sides.

I’d describe the Kato profile as pretty all-round. It has a proper flat spot, but also a nice upward curve towards the tip.

kato-profile.jpg


The knife is quite thick. At the heel it is 5 mm wide at the spine and halfway the blade it is still 2.8 mm wide. This tapers down to 1 mm at 1 cm from the tip. At 250 grams it is the heaviest knife in my collection.

kato-spine.jpg


The knife has a convex grind. However, unlike on most knives with such a grind, the convexity changes over the length of the blade. (When you look at the choil shot in the factsheet, it may even seem somewhat concave right at the choil.) In the picture below the red line indicates where approximately the main convexity curve is. The blade does not have a shinogi line, but if it were to have one, this would about be where it is. Thanks to Asteger of Kitchen Knife Forums for pointing this out.

katocurve.jpg


Cutting performance

I usually start my cutting tests with onions. Although the Kato doesn’t have the thinnest tip, it dealt well with them. Much better, for example, than my Heiji gyuto, which is 1.3 mm tick at 1 cm from the tip.

The Kato also dealt well with most other veggies I threw at it. It was particularly a joy to use it with sticky products like potatoes: food release was excellent and better than on any of the other workhorse knives. Unfortunately the knife doesn’t fall through food, as the saying goes, but it sometimes does give that impression.

katofood1.jpg


Only on hard and dense materials, like carrots, white winter radish and sweet potatoes, it required a little more force to cut these products than with my favourite workhorse knife, the Watanabee. This is perhaps not surprising, given the width of the blade: one simply needs more lateral force to separate the food.

This is not wedging, a term that is widely misused. Wedging means that an object (in this case a knife) gets stuck in another object. Here a convex blade helps, because a smaller part of the blade is in contact with the material being cut than a with a V-edge. See a separate blog post I wrote on this for more information. And the convexity on the Kato knife is very good.

(Similarly, stiction, another widely misused term, is not the same as stickiness. Stiction is the static friction that needs to be overcome to enable relative motion of a stationary object in contact. So if a knife has wedged, it will require some threshold force to get it moving again.)

kato004.jpg


One thing I did notice when using this knife is that it is heavy! My favourite workhorse knife, the Kochi, weighs 167 grams and this Kato weighs almost 100 grams more. This is not an entirely fair comparison, since the Kochi is 3 cm shorter, but I did feel some fatigue in my wrist after a long cutting session with the Kato.

So my initial impression was that this knife is a very good cutter with great food release, but too heavy for me. There is a reason that I switched from German knives to Japanese knives, and that is not only the steel. But to my surprise I found myself grabbing my Kato again and again every time I had to cut a larger amount of not too dense ingredients. It is not great on pumpkins or white winter radish, but it excels in cutting larger amounts of cabbage, tomatoes or potatoes. For some reason I like the heft of the knife and the fact that it is quite blade-heavy. And I love the profile.

So I started using it more often and the knife grew on me. I also got to like the steel a lot. It sharpens up very easily (you have a burr in no time) and you can get it nearly as sharp as white steel. Edge retention seems to be on par with blue steel. So it's a bit like Aogami Super steel. The steel easily forms a stable patina, but doesn't smell, also not initially. And I've never seen a rust spot on this knife.

Conclusion

A Kato is the epitome of a workhorse knife: heavy, sturdy and with great food release. And great steel. Compared to other (thinner) workhorse knives it does require some additional force to cut through hard and dense products. But in spite of its thickness, it hardly wedges.

Is it a unique knife that cuts excellently? Definitely. Does it live up to the hype? I guess that’s up to you and whether you like a thick and heavy knife. And the price. But do give it some time: initially I thought it was too heavy for me, but now it is a knife I thoroughly enjoy.

Factsheet

The numbers in the factsheets refer to the knife with the original handle.

factsheet.png
 
Mark76 strikes again! As always, pleasing to read, nice pictures, very informative. Excellent review, thanks for sharing it!!
 
Great review for a great knife! I think the steel type should perhaps be a ? instead of shirogami #2 because my understanding is the WH knives do not disclose the core steel (?), unlike the standard Kato which are shirogami #2
 
Nice rewiev Mark. If I may suggest - use linear scale on the horizontal axis in your graphs - in particular on the cross section graph. As it is now it creates a false impression of concave grind what may confuse readers.

I have a Kato worhorse too and can largely confirm your experience. In is on the heavy & thick side, but does perform better than the thickness would suggest and that is the result of the grind. I prefer other knives more, but it id a very unique knife among Japanese kitchen knives. Also - given its price I would expect a hon-kasumi finish, not a rather coarse finish from a grinding wheel.
 
To put you on the spot, which of the workhorse knives do you prefer to use the most? In your earlier review, the Kochi and Watanabe seemed to be close. Now that you've had more time with those knives and added the Kato, what is your opinion?
 
Great review for a great knife! I think the steel type should perhaps be a ? instead of shirogami #2 because my understanding is the WH knives do not disclose the core steel (?), unlike the standard Kato which are shirogami #2

From a reliable source I got the information that this knife is made of shirogami #2 as well. But if anyone knows better, please let us know.
 
To put you on the spot, which of the workhorse knives do you prefer to use the most? In your earlier review, the Kochi and Watanabe seemed to be close. Now that you've had more time with those knives and added the Kato, what is your opinion?

Of the Kochi and the Watanabe I like the Kochi a little better... But they're close. And now the surprise: I like the Kochi better than the Kato. They're all very close together, but on dense material the Kato requires a little more force, because it is so thick.
 
Thank you very much for this review! It would be very interesting to read a comparison of the Workhorse and the regular Kato.
 
Once again, nice review Mark.

From a reliable source I got the information that this knife is made of shirogami #2 as well. But if anyone knows better, please let us know.

didn't feel like any white 2 I'd used/sharpened before but I've been known to be wrong a few times a day so...also, pretty sure Maxim has stated somewhere that the steel is not the same as standard Kato.

Of the Kochi and the Watanabe I like the Kochi a little better... But they're close. And now the surprise: I like the Kochi better than the Kato. They're all very close together, but on dense material the Kato requires a little more force, because it is so thick.

Funny how everyone's tastes vary so much...I'd go Watanabe>Kochi>Kato but really don't so much consider my Kochi as a workhorse. As to Watanabe and Kato, I sold my workhorse Kato and doubt I'll ever sell my Watanabe.
 
The non workhorse Katos are wh2, atleast the ones I've seen for sale from vendors. I use my kochis a lot more than my watanabe, which is why I sold watanabe and replaced it with a munetoshi.
 
I think I own this Kato now. I can't see the photos of the original post but here she is


I can confirm a lot of what Mark says but I just can't think that it's shirogami 2. I have a standard Kato which is white 2 and it feels about as hard as you can take white 2, not entirely unlike teruyasu Fujiwara (though the maboroshis are white 1). The workhorse steel is harder. I'd put my money on Aogami 1 or Aoagami super. Hell of a knife, I've tuned the edge to my preferences and some of the issues you notes with denser ingredients are less of an issue now.

 
Nice review. Although you cleared it up in later posts, you mention in the cutting performance section early that your favorite is the watanabe, then further down you mention the Kochi as your favorite... If you're a stickler for consistency in your reporting 😀
 
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