.....maybe
It's not finished yet but I couldn't help appreciate the contrast I got in the cladding of this littler ~190mm ironclad Apex Ultra gyuto
Wow! Thank you for the shout-out and making some nice looking knives. Looking forward to using your knife and seeing where you progress to in your knife making.Well, damn, what a year.
121 blades completed, and 28 remain in heat treated but incomplete condition.
This year had some some interesting experiments, including high alloy san-mai, and wrought iron clad blades, as well as tremendous advancements in my efficiency and overall workflow. Not to mention some interesting collaborations with @KasumiJLA.
Thank you to all of you who make this operation possible. I would not be here without you.
And thank you to the guys that make this forum a pleasant and entertaining place to hang around, @M1k3, @HumbleHomeCook , @Michi and of course, the man, the myth, the legend in gift wrap jammy bottoms himself, @BillHanna
Thank you. Really.It's been awesome watching your evolution Matt and it seemed to really kick up this year. You've always had the natural knack for this but there was a maturity in your work that really started come through as this year progressed. I told you early on that I couldn't wait to see where you are going to be in five or ten years. I'll be proud to say I have some early Sicards but look forward to having a go at whatever you're doing then. Of course, whenever my name comes up on the inevitable waiting list.
Can't wait!
For the Minecrafters in our midst… it kinda has that aesthetic. Not a bad thing!I think one of these will become the handle. A sort of new spin on the classic ebony and blonde horn. Natural canvas micarta and black paper micarta
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Really cool to see the process here. Thanks for sharing.WIP time
As many of you know bearing balls and races are sometimes utilized as a source of 52100. A friend of mine picked me up a couple of balls and I finally felt like drawing one down this afternoon once I finished up some 10v san-mai.
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The second of the 2 balls along with the first after a little squaring up.
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In the forge, square up to 1"x2"x~4"
I generally don't see forging as necessary outside of a few select instances, laminates, integrals for instance, but there is a time when I feel it should absolutely be formed regardless of the blade design, and that's when using "recycled" materials. Material fatigue is a nasty thing, and it can lead to stress fractures, especially in things like these crusher balls, or leaf springs. Fractures like that can be so fine you wouldn't even see them with a hand finish except under very bright light. Forging, especially heavy forging, makes it all but impossible for failures in the material to hide, and it's far better to discover these things early in the process then at the end.
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The start of the step down that will become the integral bolster/tang along with a 1" kiss block in my press dies
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A little bit of taper forged in with the flat dies
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A spine shot of the blank at this stage. From here the blade is just essentially thinned out in the drawing dies and the tang drawn
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The spine after drawing. Currently about 9mm thick ahead of the bolster, tapering to about 6mm for a couple of inches, and then down to 3 for the remainder of the length. I'm not sure what to expect for warp, so I'm leaving it extra thick.
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Choil shot at the current stage.
From here I normalized the blade and gave it a single cycle at 1475f. I may give it a proper DET later, or possibly leave it as it.
The final plan for this is to be a ~270mmX55-60mm integral in my sab profile, or possibly something a little closer to a KS with lots of taper. I want to go from 7/8mm at the bolster to 3mm before halfway and taper more gradually from there. I haven't ruled out the possibility of putting an s-grind on this blade, but I'll try to avoid it if possible.
Everything is extra thick right now mostly to make room for correcting misalignments on the grinder, so we'll see what the weight is like after profiling and squaring up.
The Co-op, circa 1970-1990, isle unknown.It’s really cool to see the progression and learn from it! But there is only one aspect that has not been mentioned. What mines do the jnats in the first photo come from?
Recently I've been trying to work out a process to make blades that exhibit dramatic banding. These are the results of that work thusfar.....it is an absolute nightmare to get a picture of
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Both how the blade is forged and how it's cycle afterwards impact the appearance and strength of the banding. How much is still something I'm trying to get a sense of. On top of that the banding can be largely eliminated if the steel is heated beyond a certain point. I suspect that's why it's not a common feature of san-mai blades.How does one bring out more banding apart from polishing and etching? Is there something you do differently in the forging/HT process?
Somebody get this guy some lip balmMatt is a nice guy, super handsome, intelligent and an amazing man.
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